Sr Engineer PPC

Sr Engineer PPC

Location: Pune  

Experience Required: Minimum 5 years in one organisation  

Qualification: Degree in Electronics, Degree in Operations Management  

Employment Type: Full Time 
 

Key Responsibilities 

Key Accountabilities 

  • Prepare daily, weekly, and monthly production plans based on sales orders and forecasts  
  • Align production plan with capacity, manpower, and machine availability  
  • Ensure smooth flow of materials to avoid line stoppages  
  • Run and analyse MRP in Microsoft Dynamics 365  
  • Ensure availability of raw materials, components, and subassemblies  
  • Coordinate with procurement for shortages and expedite critical items  
  • Review plan adherence and share the report daily 

Major Activities 

  • Demand and Production Planning 
    • Prepare daily, weekly, monthly plans  
    • Ensure full capacity is loaded every day  
  • Material Requirement Planning 
    • Run MRP in ERP system Dynamics 365  
    • Check shortages of raw materials and components  
    • Coordinate with purchase team for timely availability  
    • Avoid line stoppages due to material issues  
  • Production Order Management 
    • Create and release production orders  
    • Ensure correct BOM, routing, and quantities  
    • Monitor order progress on shop floor  
  • Shop Floor Coordination and Control 
    • Follow up with production team for execution  
    • Track WIP (Work in Progress)  
  • Dispatch & Delivery Planning 
    • Plan dispatch as per customer schedule  
    • Ensure On-Time In Full order execution (OTIF)  
    • Handle urgent orders / rescheduling  
  • Monitoring & Reporting 
    • Daily tracking of: 
    • Plan vs Actual production  
    • Shortages  
    • Delays 

Key Result Areas 

  • 100% adherence to production plan  
  • OTIF % (On-Time In Full order completion)  
  • Ensure no production loss due to material shortages  
  • Maintain inventory targets  
  • 100% capacity utilization / line efficiency

Competencies  

Functional / Technical Competencies 

  • Ability to create daily/weekly/monthly production plans  
  • Prioritization based on customer demand and constraints  
  • Strong understanding of MRP logic (demand, supply, lead time)  
  • Hands-on execution in ERP Microsoft Dynamics 365  
  • Tracking production orders and status in Microsoft Dynamics 365  
  • Line balancing and load planning  
  • Advanced Excel skills:  
    • Pivot Tables  
    • VLOOKUP / XLOOKUP  
    • Data analysis & dashboards  
    • Production planning sheets  
    • Knowledge of electronics production processes 

Managerial / Leadership / Behavioural Competencies 

Decision Making 

  • Take quick decisions on: 
  • Order prioritization  
  • Material allocation  
  • Schedule changes  
  • Balancing OTD vs Inventory vs Capacity  

Problem Solving 

  • Handle real-time issues: 
  • Material shortages  
  • Machine breakdowns  
  • Urgent customer demands  
  • Root cause analysis and preventive actions  

Coordination & Ownership 

  • Act as a bridge between Production, Purchase, Stores and Sales  
  • Take responsibility for delivery performance  
  • Proactively address issues before escalation  

Execution Under Pressure 

  • Handle multiple urgent orders simultaneously  
  • Stay calm during production disruptions 

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